Bir İnceleme Chocolate OIL MELTING –TURBO RENDER
Bir İnceleme Chocolate OIL MELTING –TURBO RENDER
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Although nowadays many companies claim their systems are fully automated, small scale producers should realistically consider the skills of their operators, the ease of operation and the need for maintenance. In this aspect, systems with a simple machine layout might be preferable.
This double boiler will be your best friend when making any recipe that calls for melting chocolate. Small enough to not take up too much kitchen space, but big enough to fit on toparlak of your go-to boiling pot, it’ll help you get your chocolate of choice melted in minutes.
Tempered chocolate has to be heated to the temperature of chocolate inside the melting tank. Use decrystallization tube for the heat exchanging purpose. Melted chocolate inside the melter can be transfered to storage tank so equipment to be ready for the next melting batch.
Chocolate melting tank we produce is cylindrical type. It is water jacketed with PID controlled heating element. Agitator is speed adjustable and with feature to work continuous or on ON/OFF regime.
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Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing a vibrating screen the chocolate mass is ready for further processing.
I had to put some larger diameter tubing on the rollers so the glass container would rise above the sides of the tumbler and derece scrape the sides, but this had the added benefit of increasing the rotational speed of the drum. You emanet really see the sugar and shot moving well.
The fundamental advantage over batch conches is that fully continuous lines are established. On the other hand side a minimum throughput of 1,250kg/h is required CHOCOLATE PREPARATION MIXER over a longer time, so the process is not suitable for frequent recipe change or smaller companies.
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High specific surface of the processed chocolate mass birli a precondition for intensive exchange reactions with the supplied ambient air
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their final size, usually below 30µm in order to avoid a sandy texture in the mouth in the bitiş product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
A double-acting vane pump recirculates the product in association with the grinding phase, but also allows the machine to be emptied at the end of the cycle.
Uygun değer temperature control using full jacket design, efficient insulation and efficient heat exchangers
The key to a good bake is making sure your measurements are precise. Use a baking scale to ensure you’re putting just